Xerox 1632 2240 3535 Color Carrera Manual

							6/02
2-221 DC1632/2240
12-262
Status Indicator RAPs Prelaunch Training/Review
12-262 Eject Clamp Home Sensor OffThe Eject Clamp Home Sensor does not turn off within 200ms after the Eject Clamp DOWN
has started.ProcedureRemove the Eject Clamp Home Sensor bracket. (Leave the Connector plugged in)
Enter dC330 [012-210] and press Start.  Actuate the Eject Clamp Home Sensor with a sheet of
paper. The display changes.
YN
Check the Eject Clamp Home Sensor using the Generic Transmissive Sensor RAP.
Restore the Sensor to the original state.
Enter dC330 [012-032] and press Start. Elect Clamp moves down.
YN
The Eject Motor energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB
Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Eject Motor p/j for an open cir-
cuit or poor contact.  
If no problems are found, replace the Eject Motor (PL 17.8). 
If the problem continues, replace the Finisher PWB (PL 17.13).
Remove the other mechanical causes of the Eject Clamp not operating, such as wear or
damage of the Gear, Belt, and Eject Cam.
Replace the Finisher PWB (PL 17.13).
Figure 1 Component LocationFigure 2 Eject Clamp Home Sensor
Figure 3 Eject Motor CD 
						

							6/02
2-222DC1632/2240
12-262
Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB 
						

							6/02
2-223 DC1632/2240
12-267
Status Indicator RAPs Prelaunch Training/Review
12-267 DecurlerThe Decurler Cam Home Sensor did not actuate after the Decurler Cam Clutch energized.ProcedureOpen H Transport Cover and cheat the H Transport Cover Interlock Sensor (Figure 1). The H
Transport Belts rotate.
YN
Go to the 12-100 RAP.
Enter dC330 [012-217] and press Start. Rotate the Actuator and turn the Decurler Cam Home
Sensor on/off. The display changes.
YN
Check the Decurler Cam Home Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-070] and press Start. The Decurler Cam Clutch energized.
YN
Check the Decurler Cam Clutch using the Solenoid/Clutch Open RAP.
Enter dC330 [012-071] and press Start. The Decurler Cam rotates.
YN
Check the following:
ï The Decurler Cam Clutch for slippage
ï The Driver Gear for wear, a drive failure, and breakage
ï The belt for disengagement, breakage, and improper tension
Remove the other mechanical causes of the Decurler Cam not operating.
Replace the Finisher PWB (PL 17.13).
Figure 1 Component LocationFigure 2 Component Location
Figure 3 Decurler Cam Home Sensor CD
Figure 4 Decurler Cam Clutch CD
Interlock 
Sensor
Decurler Cam Clutch
Decurler 
Cam 
Home 
Sensor
Compiler 
Entrance 
Sensor 
						

							6/02
2-224DC1632/2240
12-267
Prelaunch Training/Review Status Indicator RAPsFigure 5 Finisher PWB 
						

							6/02
2-225 DC1632/2240
12-281
Status Indicator RAPs Prelaunch Training/Review
12-281 Set ClampThe Set Clamp Home Sensor does not turn on within 200ms after the Set Clamp has started
operation.ProcedureEnter dC330 [012-211] and press Start.  Rotate the Actuator and turn the Set Clamp Home
Sensor on/off. The display changes.
YN
Check the Set Clamp Home Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-040] and press Start. The Set Clamp Solenoid energized.
YN
Check the Set Clamp Solenoid using the Generic Solenoid/Clutch Open RAP.
Enter [12-034] and press Start to energize Eject Clamp up or [12-032] to lower the Eject
Clamp.
Enter dC330 [012-041] and press Start. Has the Set Clamp rotated.
YN
Enter dC330 [012-030] and press Start. The Eject Motor energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB
Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Eject Motor p/j for an open cir-
cuit or poor contact. 
If no problems are found, replace the Eject Motor (PL 17.8).  
If the problem continues, replace the Finisher PWB (PL 17.13).
Check the following:
ï  Eject Roll for wear and a drive failure (PL 17.8). 
ï  Eject Shaft for wear and a drive failure (PL 17.8). 
ï Each Driver Gear for wear, a drive failure, and breakage (PL 17.8). 
ï Belt for disengagement, breakage, and improper tension (PL 17.8). 
Replace the Finisher PWB (PL 17.13).Figure 1 Component Location
Figure 2 Set Clamp Home Sensor
Figure 3 Set Clamp Solenoid
Eject Clamp Home Sensor
Set 
Clamp 
Home 
SensorSet 
Clamp 
Solenoid 
						

							6/02
2-226DC1632/2240
12-281
Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB 
						

							6/02
2-227 DC1632/2240
12-301
Status Indicator RAPs Prelaunch Training/Review
12-301  Top Cover InterlockThe Top Cover Interlock is open.ProcedureCheat the Top Cover Interlock Switch. 12-301 is cleared.
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-
).
YN
Replace the Finisher PWB (PL 17.13).
+5 VDC is measured between the Top Cover Interlock Switch p/j (+) and Finisher
PWB Chassis (-).
YN
Check the wire between the Top Cover Interlock Switch p/j and the Finisher PWB p/j
for an open circuit or poor contact.
+5 VDC is measured between the Top Cover Interlock Switch p/j (+) and Finisher
PWB Chassis (-).
YN
Replace the Top Cover Interlock Switch (PL 17.13).
Check the wire between the Finisher PWB p/j and the Top Cover Interlock Switch p/j for
an open circuit or poor contact.
There is misalignment between the Top Cover and the Top Cover Interlock Switch.
Check the Top Cover for correct installation and the actuator for breakage or bending (PL
17.6).
Figure 1 Component LocationFigure 2 Top Cover Interlock Switch CD
Figure 3 Finisher PWB
Docking 
Interlock 
Sensor Front Door 
Interlock 
SwitchTop Cover 
Interlock 
Switch 
						

							6/02
2-228DC1632/2240
12-302
Prelaunch Training/Review Status Indicator RAPs
12-302 Front Door Interlock OpenThe Front Door Interlock is open.ProcedureCheat the Front Door Interlock Switch. Has the display of 012-302 been cleared.
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-
).
YN
Replace the Finisher PWB (PL 17.13).
+5 VDC is measured between the Front Door Interlock Switch p/j (+) and Finisher
PWB Chassis (-).
YN
Check the wire between the Front Door Interlock Switch p/j and the Finisher PWB p/
j for an open circuit or poor contact.
+5 VDC is measured between the Front Door Interlock Switch p/j (+) and Finisher
PWB Chassis (-).
YN
Replace the Front Door Interlock Switch (PL 17.13).
Check the wire between the Finisher PWB p/j and the Front Door Interlock Switch p/j for
an open circuit or poor contact.
Mismatching between the Front Door and the Front Door Interlock Switch.
Check the Front Door and Front Cover for improper installation, the Actuator for breakage and
bending, and the Magnet for improper mounting. 
Figure 1 Component LocationFigure 2 Front Door Interlock Switch CD
Figure 3 Finisher PWB
Docking 
Interlock 
Sensor Front Door 
Interlock 
SwitchTop Cover 
Interlock 
Switch 
						

							6/02
2-229 DC1632/2240
12-303
Status Indicator RAPs Prelaunch Training/Review
12-303 H Transport Interlock OpenThe H Transport Interlock Sensor detected open.ProcedureBlock the H Transport Interlock Sensor with a sheet of paper. Has the display of 012-303
been cleared.
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-
).
YN
Replace the Finisher PWB (PL 17.13).
+5 VDC is measured between the H Transport Interlock Sensor p/j (+) and Finisher
PWB Chassis (-).
YN
Check the wire between the H Transport Interlock Sensor p/j and the Finisher PWB
p/j for an open circuit or poor contact.
+5 VDC is measured between the H Transport Interlock Sensor p/j (+) and 3 (-).
YN
Check the wire between the Finisher PWB p/j and the H Transport Interlock Sensor
p/j and between the Finisher PWB p/j and H Transport Interlock Sensor p/j for an
open circuit or poor contact.  
If no problems are found, replace the Finisher PWB (PL 17.13).
Replace the H Transport Interlock Sensor (PL 17.4).
Mismatching between the H Transport Cover and the H Transport Interlock Sensor.
Check the H Transport Cover for improper installation, the Actuator for breakage and bending,
and the Magnet for improper mounting.
Figure 1 Component LocationFigure 2 H Transport Interlock Sensor CD
Figure 3 Finisher PWB
Interlock 
Sensor 
						

							6/02
2-230DC1632/2240
12-305
Prelaunch Training/Review Status Indicator RAPs
12-305 Docking Interlock OpenThe Docking Interlock is open.ProcedureBlock the Docking Interlock Sensor with a sheet of paper. Has the display of 012-305 been
cleared.
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-
).
YN
Replace the Finisher PWB (PL 17.13).
+5 VDC is measured between the Docking Interlock Sensor p/j (+) and Finisher
PWB Chassis (-).
YN
Check the wire between the Docking Interlock Sensor p/j and the Finisher PWB p/j
for an open circuit or poor contact.
+5 VDC is measured between the Docking Interlock Sensor p/j (+) and 3 (-).
YN
Check the wire between the Finisher PWB p/j and the Docking Interlock Sensor p/j
and between the Finisher PWB p/j and Docking Interlock Sensor p/j for an open cir-
cuit or poor contact. If no problems are found, replace the Finisher PWB (PL 17.13).
Replace the Docking Interlock Sensor (PL 17.13).
Mismatching between the Actuator and the Docking Interlock Sensor. Check the Sensor for
improper installation, the Actuator for breakage and bending, and the Finisher and the Main
Processor for the docking failure.Figure 1 Component Location
Figure 2 Docking Interlock Sensor CD
Docking 
Interlock 
Sensor
(rear) Front Door 
Interlock 
SwitchTop Cover 
Interlock 
Switch