Xerox 1632 2240 3535 Color Carrera Manual

							6/02
2-201 DC1632/2240
12-122
Status Indicator RAPs Prelaunch Training/Review
12-122 Compiler Entrance Sensor OffPaper does not deactuate the Compiler Entrance Sensor.ProcedureMake a copy and observe paper in the Compiler Tray. The copy enters the Compiler Tray.
YN
There is a drives problem.  Check the following:
ï The paper path failure for burr and foreign substance.
ï The Drive Transmission Gear from the Finisher Drive Motor for wear and breakage
ï The Decurler Roll/pinch Roll for a drive failure
ï The Compiler Entrance Roll for a drive failure
Repair the sensor as required (PL 17.4) for mechanical problems.  If the sensor is mechani-
cally good, replace the Compiler Entrance Sensor.
Figure 1 Component Location
Compiler 
Entrance 
Sensor
Home 
Sensor
Decur
ler Clutc
h 
						

							6/02
2-202DC1632/2240
12-170
Prelaunch Training/Review Status Indicator RAPs
12-170 Set EjectThe Compiler Paper Sensor did not deactuate after the Eject Motor energized.ProcedureEnter dC330 [012-102] and press Start.  Actuate and deactuate the Compiler Paper Sensor.
The display changes.
YN
Repair the sensor as required (PL 17.10) for mechanical problems.  If the sensor is
mechanically good, check the circuit of the Compiler Paper Sensor (Figure 2). 
Check the following:
ï Eject Roll for contamination, wear and a drive failure
ï Drive Transmission Gear from the Eject Motor for wear and breakage
ï Eject Clamp for an up and down movement failure
ï Stacker Tray for foreign substance
Figure 1 Component Location
Figure 2 Compiler Paper Sensor CDFigure 3 Finisher PWB
Compiler 
Paper 
Sensor 
						

							6/02
2-203 DC1632/2240
12-241
Status Indicator RAPs Prelaunch Training/Review
12-241 Staple Move Sensor Onï The Staple Move Sensor did not turn on within 2sec after the system has started to move
to the Staple Position and the Staple Move Sensor has turned off.
ï The Staple Move Sensor did not turn on after the move to the Staple Position has com-
pleted.ProcedureThe Staple Head move smoothly without any load.
YN
Remove the cause of Staple Head not moving, such as rail breakage, drag, and gnawed
gear. 
Cheat the Front Cover Interlock Switch.  Enter dC330 [012-224] and press Start.  Actuate the
Staple Move Sensor with paper. The display changes.
YN
Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-081] (front direction) or [12-083] (rear direction) and press Start. The Sta-
ple Move Motor energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis
(-).
YN
Replace the Finisher PWB (PL 17.13). 
Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open
circuit or poor contact.  
If no problems are found, replace the Stapler Assembly (PL 17.9).
If the problem continues, replace the Finisher PWB (PL 17.13).
Replace the Finisher PWB (PL 17.13). 
Figure 1 Component LocationFigure 2 Stapler Move Sensor CD
Figure 3 Finisher PWB
Staple Move Sensor
Staple Front 
Corner Sensor 
						

							6/02
2-204DC1632/2240
12-242
Prelaunch Training/Review Status Indicator RAPs
12-242 Staple Move Sensor Offï The Staple Move Sensor did not turn off within 500ms after the move to the Staple Posi-
tion has started. 
ï The Staple Move Sensor turned off after Staple Position has been fixed.
ï The Staple Move Sensor did not turn off within 500ms after it has turned on when paper
passed through the 1st position of the DUAL STAPLE at moving to the Rear Staple Posi-
tion.ProcedureOpen the Finisher Front Cover.   Turn the Stapler Assembly manually.
YN
Remove the cause of Staple Head not moving, such as rail breakage, drag, and gnawed
gear. 
Cheat the Front Cover Interlock Switch.
Enter dC330   [12-224] and press Start.  Actuate the Staple Move Sensor with paper. The dis-
play changes.
YN
Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP.
Enter dC330 [012-081] (front direction) or [12-083] (rear direction )and press Start. The Sta-
ple Move Motor energized.
YN
+24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis
(-).
YN
Replace the Finisher PWB (PL 17.13)
Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open
circuit or poor contact.  
If no problems are found, replace the Stapler Move Motor (PL 17.9).
If the problem continues, replace the Finisher PWB (PL 17.13)
Replace the Finisher PWB (PL 17.13) 
Figure 1 Component LocationFigure 2 Stapler Move Sensor CD
Figure 3 Finisher PWB
Staple Move Sensor
Staple Front 
Corner Sensor 
						

							6/02
2-205 DC1632/2240
12-244
Status Indicator RAPs Prelaunch Training/Review
12-244 Staple Home SensorThe Staple Head Home Sensor never turn on within 200ms after the STAPLER MOTOR
started to revolve backward (open).ProcedureEnter dC330 [012-207] and press Start.  Turn the Staple Head Home Sensor on/off using
paper. The display changes.
YN
+5 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB Chas-
sis (-).
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chas-
sis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Stapler Assembly p/j for an
open circuit or poor contact.
Turn the Staple Motor Gear manually in order not to interrupt the SENSOR. +5 VDC is
measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-).
YN
Switch off the power.
Pull out the  on the Finisher PWB.
Turn on the power. +5 VDC is measured between the Finisher PWB p/j (+) and
Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the circuit between the p/j and the Stapler Assembly p/j for short circuit.
Block the sensor. 0 VDC is measured between the Finisher PWB p/j (+) and Finisher
PWB Chassis (-).
YN
0 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB
Chassis (-).
YN
Replace the Stapler Assembly (PL 17.9).
Check the wire between the Stapler Assembly p/j and the Finisher PWB p/j for an
open circuit or poor contact.
Replace the Finisher PWB (PL 17.13).
Enter dC330 [012-020] (CLOSE). The STAPLE MOTOR energizes.
YN
With  [12-020] running +24 VDC is measured between the Finisher PWB p/j (+) and
Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).Check conductivity of the following:
ï Between the Finisher PWB p/j ~ Stapler Assembly p/j
ï Between the Finisher PWB p/j ~ Stapler Assembly p/j
ï Between the Finisher PWB p/j ~ Stapler Assembly p/j
ï Between the Finisher PWB p/j ~ Stapler Assembly p/j
If no problems are found, replace the Stapler Assembly (PL 17.9).
If the problem continues, replace the Finisher PWB (PL 17.13).
Replace the Finisher PWB (PL 17.13).
Figure 1 Component Location
Figure 2 Staple Head Home Sensor
Staple Move Sensor
Staple Front 
Corner Sensor
A
A
B
B 
						

							6/02
2-206DC1632/2240
12-244
Prelaunch Training/Review Status Indicator RAPsFigure 3 Stapler Assembly Logic Power CD
Figure 4 Finisher PWB 
						

							6/02
2-207 DC1632/2240Status Indicator RAPs Prelaunch Training/Review
12-252  Front Tamperï With the Front Tamper Home Sensor off the Front Tamper Home Sensor did not turn on
within 800ms after move to the Front Tamper Home position has begun.
ï With the Front Tamper Home Sensor on The Front Tamper Sensor did not turn off when
the Front Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-091] (front) or [12-094] (rear) and press Start.   The Front Tamper Guide
moves.
YN
The Front Tamper Motor energized.
YN
+24 VDC is measured between J848-B7 or B9 or B10 or B12 on the Finisher
PWB and Finisher PWB Chassis (-). 
YN
+24 VDC is measured between J848-B8 or B11 on the Finisher PWB p/j (+)
and Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Front Tamper Motor p/j
for a short circuit, open circuit, or poor contact.
If the wires and connections are good, replace the Front Tamper Motor (PL
17.10). 
Replace the Finisher PWB (PL 17.13).
Check the tamper mechanism for load or drive transmission failure (gear wear or break-
age.).
Enter dC330 [012-216] and press Start.
Move the Front Tamper manually and turn the Front Tamper Home Sensor on/off. The display
changes.
YN
Check the Front Tamper Home Sensor using the Generic Transmissive Sensor RAP.
Replace the Finisher PWB (PL 17.13). Figure 1 Component Location
Figure 2 Front Tamper Home Sensor CD
Rear Tamper 
Home Sensor Front 
Tamper 
Home 
Sensor
Front Tamper Motor 
ConnectionRear Tamper Motor 
Connection
Compiler 
Paper 
Sensor 
						

							6/02
2-208DC1632/2240 Prelaunch Training/Review Status Indicator RAPsFigure 3 Front Tamper Motor CD
Figure 4 Finisher PWB 
						

							6/02
2-209 DC1632/2240
12-253
Status Indicator RAPs Prelaunch Training/Review
12-253 Rear Tamperï With the Rear Tamper Home Sensor off The Rear Tamper Home Sensor did not turn on
within 800ms after move to the Rear Tamper Home position has begun.
ï With the Rear Tamper Home Sensor on: The Rear Tamper Home Sensor did not turn off
when the Rear Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-010] (front) or [12-013] (rear) and press Start.   The Rear Tamper Guide
energizes.
YN
The Rear Tamper Motor energizes.
YN
+24 VDC is measured between J848-B1 or B3 or B4 or B6 on the Finisher PWB
and Finisher PWB Chassis (-). 
YN
+24 VDC is measured between J848-B2 or B5 on the Finisher PWB and
Finisher PWB Chassis (-).
YN
Replace the Finisher PWB (PL 17.13).
Check the wire between the Finisher PWB p/j and the Rear Tamper Motor p/j
for a short circuit, open circuit, or poor contact.
If the wires and connections are good, replace the Front Tamper Motor (PL
17.10). 
Replace the Finisher PWB (PL 17.13).
Check the tamper mechanism for load or drive transmission failure (gear wear or break-
age).
Enter dC330 [012-212] and press Start.  Move the Rear Tamper manually and turn the Rear
Tamper Home Sensor on/off. The display changes.
YN
Check the Rear Tamper Home Sensor using the Generic Transmissive Sensor RAP.
Replace the Finisher PWB (PL 17.13). 
Figure 1 Component LocationFigure 2 Rear Tamper Home Sensor CD
Figure 3 Rear Tamper Motor CD
Rear Tamper 
Home Sensor Front 
Tamper 
Home 
Sensor
Front Tamper Motor 
ConnectionRear Tamper Motor 
Connection
Compiler 
Paper 
Sensor 
						

							6/02
2-210DC1632/2240
12-253
Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB