Xerox 1632 2240 3535 Color Carrera Manual

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4-137 DC1632/2240
REP 12.18
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Cam Bracket Assembly (Figure 3). 
a. Remove the Screws (4).
b. Remove the Cam Bracket Assembly.
Figure 3 Removing the Cam Bracket Assembly
ReplacementNOTE: During assembly, refer to Figure 4. 
Figure 4 Inserting Axle of Cam Bracket Assembly into Hole
1Remove 
Screws (4)2Remove 
Cam Bracket 
Assembly
2Align Axle 
with Hole
1Raise Top 
Cover to raise 
Roller while 
performing 
step 2 
						

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REP 12.18
Prelaunch Training/Review Repairs and Adjustments NOTE: During assembly, refer to Figure 5. 
Figure 5 Engaging Pawl with Slot
Rotate Cam so 
Pawl engages 
Slot 
						

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4-139 DC1632/2240
REP 12.19
Repairs and Adjustments Prelaunch Training/Review
REP 12.19 Finisher Rack AssemblyParts List on PL 17.1
Removal1. Remove Finisher (REP 12.4). 
2. Loosen Feet (Figure 1). 
Figure 1 Loosening Feet3. Remove Bottom Plate (Figure 2).
Figure 2 Removing Bottom Plate
Loosen Feet 
						

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REP 12.19
Prelaunch Training/Review Repairs and Adjustments 4. Remove Rear Rack (Figure 3). 
Figure 3 Removing Rear Rack5. Remove Front Rack (Figure 4).
Figure 4 Removing Front Rack
1Remove 
Thumbscrew
2Lift to 
Remove 
Rack
1Remove 
Thumbscrew
2Lift to 
Remove 
Rack 
						

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4-141 DC1632/2240
REP 12.20
Repairs and Adjustments Prelaunch Training/Review
REP 12.20 Lowering Stacker TrayParts List on PL 17.1 
PurposeIf the need arises to lower the Stacker Tray quickly or without power applied perform following:
1. Remove Finisher Rear Cover (PL 17.5). 
2. While holding the Stacker Tray, move the gear outward and the Stacker Tray is released
(Figure 1).
Figure 1 Moving Gear to Lower Stack Tray 
						

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4-142DC1632/2240
REP 12.20
Prelaunch Training/Review Repairs and Adjustments 
						

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4-143 DC1632/2240
REP 14.1
Repairs and Adjustments Prelaunch Training/Review
REP 14.1 Top CoverParts List on  PL 10.2 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Finisher H Transport (REP 12.1). 
2. Remove Finisher (REP 12.4). 
3. Remove Front and Rear Brackets (Figure 1). 
Figure 1 Removing Brackets4. Remove Finisher Rack Assembly (REP 12.19). 
5. Remove Gate Cover (Figure 2). 
Figure 2 Removing Gate Cover
6. Remove Right Cover (REP 14.3). 
7. Remove Top Cover (Figure 3).
a. Open Front Cover.
b. Remove Screws (3).
c. Remove Top Cover.
Figure 3 Removing Top Cover
Remove Thumbscrews (2) 
and Brackets
Release 
Clips (2) 
and 
Remove 
Gate 
Cover
Screws (3) 
						

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REP 14.2, REP 14.3
Prelaunch Training/Review Repairs and Adjustments
REP 14.2 Rear CoverParts List on PL 10.3 
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (Figure 1).
a. If optional feeder is installed, open Harness Cover and disconnect Harnesses
b. Remove Screws (4).
c. Remove Rear Cover.
Figure 1 Removing Rear Cover
REP 14.3 Right CoverParts List on PL 10.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Open Front Cover.
2. Remove Right Cover (Figure 1).
a. Open Right Door.
b. Remove Screws (3).
c. Push cover down, or allow cover to drop slightly to release Hidden Tabs, then pull
cover away and remove it.
Figure 1 Removing Right Cover
Harness Cover
HarnessesScrews (4)Rear 
Cover
Hidden Tabs 
						

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REP 14.4, REP 14.5
Repairs and Adjustments Prelaunch Training/Review
REP 14.4 Rear Left Middle CoverParts List on PL 10.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Open Left Cover Assembly.
3. Remove Power Switch Cover (REP 14.5). 
4. Remove Upper Rear Left Cover  (Figure 1).
a. Remove Screw (1).
b. Lift slightly to disengage hidden tab and remove Upper Rear Left Cover.
Figure 1 Removing Upper Rear Left Cover
REP 14.5 Rear Left Upper CoverParts List on PL 10.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Rear Cover (REP 14.2). 
2. Open Left Cover Assembly.
3. Remove Power Switch Cover (Figure 1). 
a. Remove Screw (1).
b. Push end of cover in direction shown to release Hidden Tabs (2).
c. Pull up to release Hidden Tab (1) and remove Power Switch Cover.
Figure 1 Removing Power Switch Cover
Hidden 
Tabs (2)
Hidden 
Tab (1)Screw 
						

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REP 14.6, REP 14.7
Prelaunch Training/Review Repairs and Adjustments
REP 14.6 Left Lower Cover AssemblyParts List on PL 2.3
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Lower Left Cover (Figure ).
a. Open Left Lower Cover Assembly.
b. Carefully observe position of wiring harness for later reinstallation.  
c. Disconnect harness connector and remove harness from harness guide.
d. Use flat tipped screwdriver to pry out Pivot Lock.
e. Remove Pivot Pin Sleeve.
f. Remove Lower Left Cover.
Figure 1 Removing Left Lower Cover AssemblyReplacementNOTE: Partially install Pivot Sleeve.  Then install Left Lower Cover Assembly and push in Pivot
Sleeve.
REP 14.7 Cover AssemblyParts List on PL 10.1
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove Front Cover.
a. Open Tray 1 approximately 100 mm for possible cover support.
b. Open Front Cover.
c. Remove screw to disconnect Support Strap from cover.
d. Repeat c  for other strap.
e. Remove screws (2) on Hinge Pin Locks and remove hinge pin locks.
f. Remove Front Cover.
Pivot 
LockPivot 
Sleeve