Xerox 1632 2240 3535 Color Carrera Manual

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4-107 DC1632/2240
REP 12.6
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Thumbscrews (2) (Figure 3). 
Figure 3 Removing Thumbscrews5. Remove the Tray Guide (Figure 4). 
Figure 4 Removing Tray Guide
1Remove 
Screws (4)
2Remove Fastener 
and Cable Clamp
3Remove Cable 
from Cover and 
remove Cover 
						

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REP 12.6
Prelaunch Training/Review Repairs and Adjustments 6. Remove the Sensor (Figure 5). 
Figure 5 Remove Sensor7. Remove Eject Roll (Figure 6). 
Figure 6 Removing Eject Roll
Disconnect harness 
and remove Sensor
1Remove 
Clip,  
Actuator, 
and 
Clutch
2Remove 
Collar 
and Gear
3Remove 
Clip and 
Bearing 
from 
both 
ends
4Disconnect Hook (2) from Eject 
Shaft and remove Eject Roll 
						

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REP 12.6
Repairs and Adjustments Prelaunch Training/Review 8. Remove Eject Shaft (Figure 7). 
Figure 7 Removing Eject Shaft
ReplacementNOTE: When replacing Feed Roll or Eject Shaft, replace them simultaneously.  
NOTE: When installing the Clutch, ensure to insert the Stop into Clutch grooves (Figure 8). 
Figure 8 Inserting Stop into Clutch Grooves
1Remove 
Clip and 
Gear2Remove 
Clip Bear-
ing on both 
sides
3Remove 
Eject Shaft 
						

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REP 12.7
Prelaunch Training/Review Repairs and Adjustments
REP 12.7  Decurler RollParts List on PL 17.7
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following parts:
a. Front Cover (PL 17.5)
b. Rear Cover (PL 17.5)
c. Top Cover (PL 17.5)
2. Remove the Arm (Figure 1). 
Figure 1 Removing the Arm3. Remove the Decurler Roll (Figure 2). 
Figure 2 Removing the Decurler Roll
1Remove 
Clip and 
Gear
2Remove 
Clip and 
Arm
1Remove Clip
2Insert a sheet of 
paper to keep roll-
ers separated
3Remove 
Decurler Roll 
						

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REP 12.8
Repairs and Adjustments Prelaunch Training/Review
REP 12.8  Finisher Drive MotorParts List on PL 17.7
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Rear Cover (PL 17.14).
2. Remove the Finisher Drive Motor (Figure 1). 
Figure 1 Removing the Finisher Drive MotorReplacementNOTE: Hang the Belt to the Guide when installing the Drive Motor.2Disconnect P/J1Remove Screws 
(4) and Finisher 
Drive Motor 
						

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4-112DC1632/2240
REP 12.9
Prelaunch Training/Review Repairs and Adjustments
REP 12.9  BeltParts List on PL 17.7
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the Rear Cover (PL 17.5)
2. Rotate the Actuator (Figure 1). 
Figure 1 Rotate the Actuator3. Release Harnesses (Figure 2). 
Figure 2 Releasing Harnesses 1Release Sole-
noid Pawl2Rotate 
Cam 1/4 
revolution
1Disconnect 
P/Jís (3)2Remove Clamp 
from Frame
4Remove 
Clamp 
from 
Frame
5Remove wires 
from Clip
3Remove wires from 
Clip 
						

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REP 12.9
Repairs and Adjustments Prelaunch Training/Review 4. Remove the Cam Bracket Assembly (Figure 3). 
a. Remove the Screws (4).
b. Remove the Cam Bracket Assembly.
Figure 3 Removing the Cam Bracket Assembly5. Remove the Belt (Figure 4). 
Figure 4 Removing the Belt
1Remove 
Screws (4)2Remove 
Cam Bracket 
Assembly
Remove 
Clips, 
Pulleys, 
and Belt 
						

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REP 12.9
Prelaunch Training/Review Repairs and Adjustments
ReplacementNOTE: During assembly, refer to Figure 5. 
Figure 5 Inserting Axle of Cam Bracket Assembly into HoleNOTE: During assembly, refer to Figure 6. 
Figure 6 Engaging Pawl with Slot
2Align Axle 
with Hole
1Raise Top 
Cover to raise 
Roller while 
performing 
step 2
Rotate Cam so 
Pawl engages 
Slot 
						

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REP 12.10
Repairs and Adjustments Prelaunch Training/Review
REP 12.10  RailParts List on PL 17.9
Removal
WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1. Remove the following:
a. Front Cover (PL 17.5)
b. Rear Cover (PL 17.5)
2. Remove Harness from Stapler (Figure 1). 
Figure 1 Removing Harness from Stapler3. Remove Stapler Assembly (Figure 2). 
Figure 2 Removing Stapler Assembly
1Disconnect Sta-
pler P/Jís (2)2Disconnect 
Sensor3Disconnect 
Harness Clip 
from Frame
4Disconnect 
Harness 
from Motor 
and remove 
Harness 
from Guide
Remove 
Screws (2), 
Ground Wire 
(1) and Stapler 
						

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REP 12.10
Prelaunch Training/Review Repairs and Adjustments 4. Remove the PWB Cover (Figure 3). 
Figure 3 Removing the PWB Cover5. Move the PWB Chassis down (Figure 4). 
Figure 4 Moving PWB Chassis Down
Remove Screws (10) 
and Cover
1Disconnect 
P848 and 
remove from 
Guide
2Disconnect 
P849 and 
P846 and 
remove from 
Guide3Loosen Screw
4Remove 
Screws (2) 
and allow 
PWB Chas-
sis to hang 
down